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With abridgement of openings on top apparent preventing baby items from falling into printer/CPU section, M217 WDR incorporates 12.0 in. Hi-Res blush touchscreen, 2 USB ports, and thermal printer. Access are positioned to facilitate agreement for bond active and accessories, and basic blueprint facilitates service. Able of 5–150 A of adjustment adeptness and auto-switching amid band voltages of 110 and 220 V, 100% assignment aeon rated accumulation employs DC voltage food with MTBF of 100,000 hr.

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Arc Machines (AMI) in Pacoima, Ca. has continued been a bazaar baton in the acreage of alternate welding. Beginning with the Archetypal 107 admixture tube welder in 1979, and the Archetypal 207 in 1989, AMI set the industry accepted for reliable bartering alternate admixture adjustment systems for over 30 years. Because of their simple able-bodied designs, affluence of use, and adeptness to consistently bear affection welds, AMI has endemic the lion’s allotment of the alternate adjustment market.

Recently AMI alien its backup for the Archetypal 207 — the M217 WDR. They’re calling it “The New Workhorse of the Alternate Adjustment Industry” and provided it with abounding new features. The big questions are: 1. Will the M217 absolutely admeasurement up to the believability and affection of the M207? 2. Do all the new ‘bells and whistles’ accomplish the adeptness accumulation added able and easier to use?

As both a chump and a accomplice with AMI, Critical Systems, Inc. (CSI) has a agile of AMI accessories for our leasing division, and is AMI’s alone alfresco accustomed adjustment centermost in the USA. We accept formed with AMI from the architecture appearance through the beta testing of the M217 over the accomplished 18 months, and accept purchased and performed centralized testing on a cogent cardinal of M217’s. The purpose of this commodity is to accommodate some aboveboard advice and allotment our angle on this new adeptness supply.*

*NOTE: Arc Machines did not ask Critical Systems to address this article, about they accept provided some advice as requested.

Engineering and DesignThe aboriginal affair a new user will apprehension about the M217 is how agnate it appears to the M207. The accustomed ‘red box’ has the aforementioned foot-print to bout up with absolute coolers, and the lid and case abutting calm with the burst aggressive seal. The M217 is 13 pounds lighter, with a textured accomplishment that resists stains and fingerprints. Access abide the aforementioned to bout up with absolute bond active and accessories, although they accept been confused about to bigger facilitate spacing.

Opening the lid reveals the aboriginal above aberration of the M217. In abode of the abortion decumbent film switches and generally cryptic dual-line affectation windows, is a 12.0” high-resolution blush blow screen. To its appropriate are two USB ports, with a new thermal printer to the left. Another acute architecture feature: AMI alone the openings on the top apparent of the M207 that accustomed baby items (tungsten electrodes, for example) to abatement into the printer or CPU section.

Opening up the case is a simple task, with a shouldered socket-cap spiral at anniversary corner. Once removed, the aerial breadth folds back, absolute the computer breadth in the top, and the majority of the electronics in the lower case.

With a charter agile of over 160 AMI adeptness supplies, and accepting repaired 100’s of customer’s systems as an AMI certified adjustment shop, we apperceive what has a addiction to break, and how difficult and cher these aliment can be. With that mindset, CSI advised the audacity of the M217 to actuate if it absolutely will alter the M207.

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Here is what we found:• The basic blueprint appears to be absolute serviceable. All apparatus are calmly accessible, afterwards the charge to abolish non-affected parts. Diagnosis and replacement, should a abortion occur, is activity to be a abundant simpler assignment than with the M207.

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• As Figure 3** shows, all the sub-systems are abiding angular and durably army to metal plates and brackets. This allows for complete airflow and prevents calefaction from architecture up. In addition, the primary calefaction load, the capital adeptness unit, is cloistral from the blow of the system, and cooled by a brace of aerial aggregate admirers in a push-pull arrangement. While acutely louder than the cooling in the M207, this architecture should accumulate calefaction (the basis account of best electronics failures) to a minimum.

• The M217 contains far beneath alone access than the M207, constant in beneath abeyant abortion points. All above sub-systems are active with able-bodied industry accepted connectors. Beneath pass-thru appearance interconnects, lath to lath headers, or wire spiral clamps, can alone advance reliability.

• The adeptness assemblage is advised alone for the M217 by AMI, and bogus to their blueprint in the USA. Its architecture belief matches the M207 in best categories, and beat it in one. While both are able of 5-150A of adjustment power, alone the M217 is able of auto-switching amid band voltages of 110V and 220V. Both units are 100% assignment aeon rated. Why is this important? A adeptness adjustment that is 100% rated agency that it was advised and defined for abounding adeptness usage, and is not actuality pushed above its banned back operated there.

• Another breadth area the M217 improves aloft the M207 is the DC voltage supplies. Based on CSI’s experience, the best accepted adjustment abortion in the M207 is the Low Voltage P/S. For the M217, AMI has alleged a affection third affair supplier who has engineered and bogus adeptness food absolutely in the USA for about 30 years. The units included in the M217 accept an MTBF appraisement of 100,000 hours. Fully certified, including UL and CE, they are additionally able for use in the medical industry.

** Fig. 3: Dual bankrupt admirers (circled in top photo) draw air into and out of the M217, accouterment air breeze throughout the interior. The M207 (bottom photo) has a distinct fan accouterment absolute air breeze for the adeptness assemblage only.

• Additionally notable, and we accept a aboriginal of its affectionate for adjustment systems, is the M217’s controller/interface. The accumulated touch-panel/PC is NEMA IP65 rated adjoin damp and dust, and advised for use in asperous and ambitious environments. The abolishment of the automated key pads acclimated in the M207 can alone advance reliability. Absolute an Intel® processor and active anchored Windows 7®, the M217 ambassador should be a abiding belvedere for the continued run.

The M217 In UseHooking up the M217 is simple. Facility requirements are the aforementioned as the M207, except the accessories for the abolition gas curve are compression style, instead of flared. The assemblage is switched on with its capital breaker, in the aforementioned area as the M207. Power-up takes about 50 seconds, and displays the M217 home awning back complete.

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The attending is all business, with buttons for the four capital functions in the center. Navigating through the assorted screens and operations is absolute intuitive, and afterwards some antecedent abetment from the owner’s manual, anyone accomplished with the M207 will accept no agitation operating the M217.

One action account advertence actuality is the M217’s auto-generated compound capability. The user enters four ambit (tube diam., bank thickness, tube material, and the archetypal of bond head) and the M217 pulls all the absolute agenda specifics from an on-board library absolute AMI’s best practices. Select the blazon of bond you appetite to accomplish from the four choices (Auto-pulsed, Auto-step, Auto-tack, and S³) and the M217 creates and endless the new compound — a far cry from the activity accelerated and absurdity decumbent action of the M207. Should a user ambition to adapt specifics or accomplished tune a weld, artlessly affecting the agenda acreage apropos to a authentic affiliated brings up a menu, and allows on-the-fly editing.

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Another acutely appreciable advance over the M207 is in how calmly the M217 runs the assorted bond arch motors. During all CSI’s testing, rotor operation was quieter, smoother, and homing added accurate. The M217 additionally performs a two-step acceleration arrangement that checks both the low and aerial speeds of the bond head. We doubtable this would accord to a added absolute acceleration control. As a test, appliance auto-generated compound times and the M217’s acceleration calibration, we ran a cardinal of altered cycles adjoin a stop watch. All times were correct, as carefully as could be visually confirmed.

Operations are performed from the Bond screen.Individual displays accommodate affiliated acknowledgment as the bond is occurring. Monitoring of the absolute tungsten position as the rotor turns, the achievement accepted against programmed current, bond footfall countdowns, abolition burden for both lines, and more, are all arresting in easy-to-read, real-time from this screen.

There were a brace areas that did not assignment as expected. One of the new appearance of the M217 is the adequacy to accomplish added manufacturer’s bond heads. To analysis this, CSI affiliated up an earlier archetypal Swagelok 5H admixture head. While the M217 could jog the rotor in both directions, it bootless to auspiciously run acceleration calibrations and homing operations. In addition, on its accepted archetypal agency Swagelok has afflicted the motor cable connector, and the adapter on the M217 does not match. An adapter will charge to be sourced for this alloyed apparatus application.

The additional affair occurred while testing the Bond Abstracts Recording functionality. Several errors prevented absolute operation and abstracts assimilation and retrieval was ‘hit or miss’.

NOTE: Regarding these issues, AMI has abreast us that the newest software absolution (ver. 1.51) has addressed the acceleration calibration/homing issues on Swagelok heads, and the WDR functionality issue. Our follow-on analysis indicates these absolutely are absolute acceptable resolved. CSI will accompany all-embracing testing accompanying to them in the abreast future.

Regardless, neither of these issues prevented the M217 from assuming all accustomed operations. In fact, the quick resolution of these issues was added acceptance of AMI’s charge to acclamation apropos as they surfaced.

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WeldingSo how does the M217 weld? Appliance a array of AMI heads, from the 9-500 to the 9-7500, as able-bodied as the 8-2000 and 8-4000, CSI fabricated welds on SS tube diameters from 0.25” to 6.0”, and bank thickness’s from 0.035” to 0.120”. Appliance the M217’s auto-generated four akin bond schedules, after-effects were mostly excellent, with a few examples benefiting from baby primary amp adjustments to the AMI library values. Bean uniformity, fish-scale, penetration, and blush were as acceptable as the best we had anytime apparent from a M207, and generally better.

Another avant-garde affection advised during bond testing was the adequacy to accomplish Distinct Slope Distinct Pass (S³) welds. S³ adjustment is a added absolute blazon of bond than the accepted industry accepted four-level admixture welds. The four-level bond agenda lowers the bond accepted every 90º of circling in an attack to accumulate the calefaction in the assignment allotment constant. But the calefaction accretion absolutely occurs in a beeline fashion, not in steps, and can aftereffect in what is alleged the ‘Christmas timberline effect’ as the bond bean anchorage and widens. By abbreviation the bond accepted in a beeline appearance advised to bout the calefaction build-up, S³ welds should be acutely constant from alpha to finish. Analysis coupons appliance this blazon of agenda on the M217 looked alike bigger than the four akin ones, and ability calmly become the industry accepted as added organizations become accustomed with this technique.

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Fine Tuning the M217In accession to CSI’s centralized testing, CSI provided M217’s to some alien customers, requesting any and all feedback. The majority of acknowledgment was positive, however, there were some accessory requests accompanying to appearance and account comparisons to the M207. Baby adjustments to the user interface, added agreeable and anatomy of bond print-outs, backbone of corrective surfaces, and added enhancements were noted. This feedback, forth with CSI’s, was anesthetized forth to AMI. Their acknowledgment to these ‘market’ requests was absolute and effective, which will serve them able-bodied as they abide to clarify the M217.

SummaryFor 25 years the AMI M207 has been the adjustment of best for abounding of the world’s arch mechanicals. Its able-bodied design, affluence of use, and continued bequest all accord to its abode back attractive for a able brand alternate admixture adeptness supply.

But technology has not stood still, nor accept the requirements for accessories that can accommodate aerial affection after-effects while affair today’s arduous activity timelines. Based on the after-effects CSI has experienced, as able-bodied as acknowledgment from some of the world’s best ambitious automated application and engineering companies, the AMI M217WDR will acceptable be that aces successor.

John Throngard is the Senior Technology Specialist for Critical Systems, Inc. and columnist of this article. He can be accomplished at jthrongard@criticalsystemsinc.com or 866-229-2291.

This commodity was aboriginal appear on the Critical Systems website begin in the Alternate Adjustment Products & Services section.

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